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porous al2o3 pipe alumina adjustable porosity ceramic filter water tube-0

Filter Ceramic

Home >  Products >  Porous Ceramics >  Filter Ceramic

Porous AL2O3 Pipe Alumina Adjustable Porosity Ceramic Filter Water Tube

Main Material Grades

95% alumina: Cost-effective, general filtration & diffusion

99% alumina: Medium corrosion resistance, industrial wastewater treatment

 

Core Controllable Pore Parameters

Adjustable porosity: 30% ~ 50%

Custom pore size range: 1 μm – 50 μm

Tube styles: Single-channel round tube, short thick sleeve, long slender tube

 

Common Technical Specifications

Outer diameter: 10 mm – 100 mm

Custom length: 10 mm – 200 mm

Color: white/grey/black

Pressure resistance: Supports 0.3–0.8 MPa backwashing pressure

Introduction

                                                                                            Product Details                                                                                            

1. Product Overview

Adjustable porosity porous alumina ceramic filter pipe, also named porous Al₂O₃ filtration tube, is a rigid inorganic porous filter element sintered from high-purity alumina powder via high-temperature solid-phase reaction. By adjusting raw material particle grading, pore-forming agent dosage and sintering temperature during production, its pore size, pore volume and porosity can be customized to meet diverse liquid filtration demands, especially water purification and wastewater treatment.

Different from organic filter membranes (PP, PVDF), this alumina ceramic tube features stable three-dimensional interconnected microporous structure, excellent mechanical strength and outstanding chemical inertness, serving as a long-service-life core component for solid-liquid separation.

 

2. Key Advantages

 

2.1 Customizable & Stable Filtration Precision

Porosity and pore size are fully adjustable (1μm–50μm, porosity 30%–50%) by adjusting production formulas, matching coarse filtration, fine filtration and ultrafiltration needs.

The rigid sintered micropore structure will not deform under water pressure. Filtration accuracy stays consistent during long-time running, unlike soft organic filter membranes that easily compress and lose precision.

 

2.2 Excellent Chemical Corrosion Resistance

Made of inert alumina oxide, it stands long-term contact with strong acids, strong alkalis, oxidants and common organic solvents.

Suitable for electroplating wastewater, printing and dyeing wastewater, chemical circulating water and other corrosive water bodies.

No swelling, dissolution or aging caused by chemical liquids.

 

2.3 High Mechanical Strength & Wear Resistance

Mohs hardness up to grade 9, outstanding anti-abrasion and anti-impact performance.

Resists high hydraulic pressure, hard particle scouring and cracking; far more durable than fragile silicon carbide or soft polymer filters.

Can withstand frequent high-pressure backwashing without damage.

 

2.4 High Temperature Resistance

Sintered at 1200–1700°C, the tube can work stably under hot water up to 100°C and dry environment up to 800°C.

Supports high-temperature hot water disinfection and thermal cleaning, unavailable for plastic filter elements.

 

2.5 Easy Regeneration & Long Service Life

Once blocked by suspended solids, sludge or colloids, the pipe can be fully regenerated via clean water backwashing, acid/alkali flushing or high-temperature baking.

Water flux restores nearly to original level after cleaning, greatly reducing replacement frequency and overall operation cost.

 

2.6 Safe, Non-toxic & Food-Grade

No plasticizers, binders or heavy metal precipitation.

Meets standards for drinking water, food and beverage filtration; will not contaminate purified water.

 

2.7 Stable Water Flux & Wide Application

Interconnected three-dimensional micropores provide large permeable area, delivering stable high flow rate.

Applicable to tap water purification, industrial wastewater reuse, aquaculture circulating water, pharmaceutical liquid clarification and pure water pretreatment.

 

2.8 Anti-Microbial Attachment & Easy Sanitization

Smooth inorganic ceramic surface reduces microbial adhesion and biofilm growth.

Simple high-temperature or chemical disinfection effectively removes bacteria and microorganisms inside pores.

 

 

3. Standard Manufacturing Flow

3.1 Raw material batching & mixing

Match alumina powder, pore-forming agent (starch/carbon), binder and lubricant; knead with water and age mud for uniform plasticity. Pore-forming agent dosage determines final porosity.

3.2 Vacuum extrusion forming

Remove air bubbles, extrude into hollow green tubes via customized dies to guarantee uniform wall thickness.

3.3 Segmented slow drying

Room-temperature air drying + low-temperature oven drying to eliminate free water and prevent cracking.

3.4 Debinding pre-firing (500–600°C)

Burn off all organic additives to form preliminary interconnected pores.

3.5 High-temperature sintering (1200–1700°C)

Control heating rate and holding time to lock pore size, porosity and mechanical strength. Higher firing temperature produces smaller pores and higher strength.

3.6 Post-processing & inspection

Cut to customer length, grind end faces, ultrasonic cleaning; test porosity, permeability, compression strength and corrosion resistance before delivery.

   

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4. Wide Application Fields

4.1 Liquid Filtration (Main Scenario: Water Treatment)

Municipal tap water, groundwater: Remove sediment, algae, colloids

Industrial wastewater: Electroplating, printing & dyeing, food processing sewage solid-liquid separation

Reclaimed water reuse, aquaculture circulating water filtration

Beverage, pharmaceutical liquid clarification, ultra-pure water pretreatment

4.2 Gas Diffusion & Aeration

Water tank oxygen aeration sparger, uniform micro-bubble generation

High-temperature furnace gas homogenization, catalyst carrier tubes

4.3 High-Temperature & Sensing Industry

Porous protective sleeves for thermocouples

High-temperature gas sampling tubes, kiln lining components

4.4 Membrane Support Carrier

Base substrate for coating ultra-thin ceramic separation membranes in cross-flow filtration systems

 

5. Summary

As a high-efficiency, eco-friendly and adjustable porous ceramic filter medium, adjustable porosity porous Al₂O₃ pipe overcomes the defects of short lifespan and poor chemical tolerance of organic filters. Its flexible pore customization capability makes it a universal filtration product for almost all types of water treatment industries, with prominent comprehensive economic benefits. 

Parameter

Item Infiltration Cup Plant Water Absorbing Wick Electrode Wick Ceramic Wick Scented Ceramic
 White alumina  Silicon Carbide
Density(g/cm³ 1.6 - 2.0 0.8 - 1.2 1.8 - 2.2 0.8 - 1.2 1.6 - 2.0 1.7 - 2.0
Open Porosity Rate(% 30 - 40 50 - 60 20 - 30 40 - 60 30 - 45 35 - 40
Porosity Rate(% 40 - 50 60 - 75 25 - 40 60 - 75 40 - 50 40 - 45
Water Absorption(% 25 - 40 40 - 70 10-28 40 - 70 25 - 40 25 - 35
Pore Size(μm 1-5 1-3 1-3 1-3 1-5 1-10

                                                                                          Development History                                                                                    

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                                                                                        Patents and certification                                                                                  

We’ve obtained various global certifications including CE, EMC, LVD, RoHS, FDA, MSDS, ISO 9001, SGS and TUV. We also own eight registered trademarks and forty technical patents to support independent R&D.
Our proprietary core technologies run through all product lines: porous ceramics, industrial ceramic components, special glass, metallized ceramics, liquid absorption cotton, ozone generators and silicone goods. All products are manufactured in strict accordance with international quality standards, delivering reliable and high-performance solutions that have gained wide recognition and market trust worldwide.                   

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                                                                                               Package                                                                                                    

We adopt scientific and standardized packaging solutions tailored to product characteristics to effectively prevent collision, extrusion, dust and moisture damage. With mature global transportation system and strict shipment inspection procedures, we ensure all products remain intact and stable during long-distance delivery, providing customers with safe, efficient and reliable one-stop logistics service.

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                                                                                           Services                                                                        

Inquiry & Customization

We provide fast and accurate quotation response for all your inquiries. Flexible OEM & ODM customization solutions are available to meet your unique product design, packaging and branding requirements.

Order Quality Control

We keep clients updated with full production progress throughout the whole order cycle. Our QC team carries out strict comprehensive pre-shipment inspection to guarantee all goods comply with your quality standards before delivery.

Customs Document Support

We prepare a full set of standard export documents including commercial invoice, packing list, certificate of origin and other certification papers, to ensure smooth global customs clearance for shipments to all destinations worldwide.

One-Stop Logistics

Multiple shipping methods including sea freight, air freight and express delivery are offered to match your schedule and budget. We supply real-time cargo tracking service so you can monitor shipment status anytime.

Flexible Payment

We support a wide range of secure international payment terms such as T/T, L/C, Western Union and other mainstream cross-border settlement methods to reduce your cross-border transaction risks.

After-Sales Support

Our professional after-sales team offers timely technical and business support all year round. We maintain steady long-term stable supply capacity to fully back up your continuous market sales and project demands.

                                                                                               FAQ                                                                                                           

01

Question: Can you produce based on customers’ drawings or physical samples?

Answer: Absolutely yes. We accept technical drawings in all mainstream file formats as well as actual physical samples. Before formal production, our engineering team will provide a full professional DFM feasibility evaluation for your reference.

02 

Question: How long is the production lead time for custom orders?

Answer: Sample lead time: 3–7 working days. Custom mold lead time: 5–10 working days (we will confirm the cycle separately with you for complex molds). Mass production lead time: 7–20 working days, depending on product structure complexity and order quantity.

03 

Question: What’s your minimum order quantity for custom products?

Answer: We provide flexible MOQ solutions for all customized items. We will try our best to set a low minimum order volume to support your small-batch trial orders, meanwhile we can handle stable mass production to satisfy your long-term bulk demands.

04 

Question: What customization services can you provide?

Answer: We support comprehensive one-stop customization, including product size, shape, appearance, precision tolerance, surface treatment, hole grooving, bending, cutting and adjustable high-temperature resistant parameters. Custom engraved LOGO and exclusive customized packaging are also available as extra personalized options upon request.

05 

Question: Do you accept third-party inspection of finished products?

Answer: Yes, we fully cooperate with all mainstream authorized third-party testing institutions. Well-known organizations such as SGS, BV and other internationally recognized inspection bodies are all acceptable. We can supply complete official inspection reports and material certification documents as you require.

06 

Question: Can you customize raw material options for products?

Answer: Sure. We can select and match appropriate raw materials according to your application scenarios, working conditions and performance requirements, including alumina, zirconia, quartz, silicone and other special engineering materials, and adjust related performance parameters to meet your usage standards.

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