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silicon nitride ceramic location pins for spot or bolt welding industry-0

Silicon Nitride

Home >  Products >  Industrial Ceramics >  Silicon Nitride

Silicon Nitride Ceramic Location Pins for Spot or Bolt Welding Industry

High Precision Si3N4 Ceramic Position Pins used as convex welding (spot welding). It has high strength, low density and high temperature resistance. The insulating silicon nitride locating pin can completely avoid the unnecessary current passing and avoid the spark between the pin and the workpiece. 
Silicon Nitride (Si₃N₄) locating pins are high-precision, advanced ceramic components used in industrial machinery and manufacturing processes for accurate positioning and alignment of parts, jigs, and fixtures. They serve as durable and reliable replacements for traditional steel pins in demanding environments where high wear, temperature, and corrosion are factors.

Introduction

Brief

High Precision Si3N4 Ceramic Position Pins used as convex welding (spot welding ) . It has high strength, low density and high temperature resistance. The insulating silicon nitride locating pin can completely avoid the unnecessary current passing and avoid the spark between the pin and the workpiece.

Silicon Nitride (Si₃N₄) locating pins are high-precision , advanced ceramic components used in industrial machinery and manufacturing processes for accurate positioning and alignment of parts , jigs , and fixtures. They serve as durable and reliable replacements for traditional steel pins in demanding environments where high wear , temperature, and corrosion are factors.

Details

Silicon nitride ceramic is an inorganic material ceramic that does not shrink when sintered . Silicon nitride is very strong, especially hot pressed silicon nitride, which is one of the hardest substances. It has high strength, low density and high temperature resistance . The high resistance of silicon nitride enables the workpiece to be accurately positioned for a long time.

Silicon nitride ceramic weld location pins advantages:

  • 1. Exceptional Wear & Abrasion Resistance:
       · Silicon nitride is extremely hard and has a very low coefficient of friction . This results in outstanding resistance to wear, significantly outperforming tool steel and other metals. This property dramatically extends the service life of the pins, reducing downtime and maintenance costs.
  • 2. High Strength and Fracture Toughness:
       · Despite being a ceramic, silicon nitride is known for its high fracture toughness , meaning it is resistant to chipping, cracking, and breaking under mechanical load and impact, a common failure point for other ceramic materials.
  • 3. Non-Magnetic and Electrically Insulating:
       · These pins are completely non-magnetic and are excellent electrical insulators . This is critical in applications involving MRI machines , semiconductor manufacturing , or other sensitive electronic equipment where magnetic interference or electrical shorting must be avoided .
  • 4. Corrosion and Chemical Resistance:
       · Silicon nitride is chemically inert and resistant to corrosion from most acids , alkalis, and solvents. It will not rust or degrade in harsh chemical environments, unlike metal pins.
  • 5. Lightweight:
       · With a density much lower than steel (about 60% lighter) , silicon nitride pins reduce the overall weight of moving assemblies , leading to lower inertia, reduced vibration, and potential energy savings.
  • 6. High-Temperature Stability:
       · They retain their mechanical strength and dimensional stability at very high temperatures ( up to 1200°C+ in non-oxidizing atmospheres) , making them suitable for furnaces, welding jigs, and high-temperature processing equipment.

Guide Pins Diameter: M4, M5, M6, M8, M10, M12 …also accept customization

Application field:

  • High temperature welding operation

Used as a positioning element in automatic welding machinery to ensure welding accuracy and quality.

  • Precision manufacturing process

Used in the production of mechanical or electronic equipment that requires precise assembly, especially in environments affected by thermal loads.

  • High performance mechanical system

In complex mechanical systems that require corrosion resistance and high temperature stability, such as the aerospace and automotive industries.

Parameter

Silicon Nitride

Item gas pressure sintering hot pressing sintering reactive sintering pressureless sintering
Rockwell hardness (HRA) ≥75 - > 80 91-92
volume density(g/cm3) 3.25 > 3.25 1.8-2.7 3.0-3.2
Dielectric constant (εr20℃, 1MHz) - 8.0(1MHz) - -
electric volume resistivity(Ω.cm) 10¹⁴ 10⁸ - -
breaking tenacity (Mpa m1/2) 6-9 6-8 2.8 5-6
Elasticity modulus (GPa) 300-320 300-320 160-200 290-320
thermal expansivity (m/K *10⁻⁶/℃) 3.1-3.3 3.4 2.53 600
thermal conductivity (W/MK) 15-20 34 15 -
weibull modulus (m) 12-15 15-20 15-20 10-18

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