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custom110 v 220v silicon nitride ceramic igniter 280w 600w si3n4 ceramic heater-0

Silicon Nitride

Home >  Products >  Industrial Ceramics >  Silicon Nitride

Custom110 V 220V Silicon Nitride Ceramic Igniter 280W 600W Si3N4 Ceramic Heater

Main Material :
High-purity Silicon Nitride (Si₃N₄) Ceramic
Maximum Resistant Temperature:
1300°C~1400°C
Insulation Performance:
High insulation, anti-leakage, safe and reliable
Applicable Fuel:
Natural gas, liquefied petroleum gas, coal gas
Customization:
Support custom size, length, wiring and assembly structure
Insulation Base:
High-purity alumina / cordierite ceramic insulation sleeve, isolates electric leakage and high-temperature conduction.
Mounting Flange:
Stainless steel / copper metal fixing flange, multiple hole sizes for OEM installation matching.

Introduction

                                                                                            Product Details                                                                                            

1.Overview of Silicon Nitride

1.1 Definition and Formation

Silicon Nitride (Si₃N₄) ignition needle is a high-performance ceramic ignition component tailor-made for gas ignition systems. As an upgraded alternative to traditional alumina ceramic and metal ignition needles, it is fabricated from high-density sintered silicon nitride ceramic via integrated precision machining.Resists oxidation, carbon ash accumulation and high-temperature creep. No burnout or brittle fracture after tens of thousands of start-stop cycles; greatly cuts replacement frequency and after-sales maintenance cost compared with metal wire and SiC igniters.

2.1 Superior mechanical toughness
This product boasts superior mechanical toughness, outstanding high-temperature resistance and reliable thermal shock stability. It delivers sustained, consistent electric sparks to achieve quick and secure ignition of natural gas, liquefied petroleum gas and other flammable gas mixtures.
Widely deployed in domestic gas stoves, gas ovens, water heaters, wall-hung boilers and industrial gas burners, it serves as a long-service-life core fitting for modern gas combustion devices.

2.Core Product Advantages

2.1 Extreme Environment Adaptability & Structural Stability
The Si₃N₄ ceramic material boasts excellent thermal shock resistance, capable of withstanding extreme rapid temperature changes from low temperature to 1300°C without cracking or damage caused by frequent cold and hot cycles. It thoroughly solves the common failure problems of traditional ceramic ignition needles, such as brittle fracture and spark failure after long-term service.

2.2 Reliable Ignition Performance & Mechanical Durability
Equipped with precisely matched electrodes and a uniform conductive structure, the ignition needle outputs consistent spark intensity without weak spark or ignition missing. It can achieve normal ignition in low-temperature, humid and complex working conditions, featuring a high ignition success rate and strong environmental adaptability. 

2.3 Safe Operation & Energy-Saving Performance

The product has excellent insulation properties, which can effectively prevent electric leakage and short circuit faults. The instantaneous spark ignition mode eliminates invalid power consumption, with the advantages of low energy consumption, no open flame and zero potential safety hazards.250°C heat-resistant silicone/fiberglass insulated wires, with spade terminals, plug connectors or bare wire terminals for free selection.

3.Material Composition & Working Principle

3.1 Made of high-purity

Silicon nitride ceramic with a compact and uniform internal structure, low thermal expansion coefficient and excellent structural stability. Built-in high-precision conductive components ensure uniform and stable electrical conduction.Integrated ceramic insulation structure, high dielectric strength, effectively prevents electric leakage, short circuit and electric shock risk during high-temperature operation.

3.2 Safe & Energy-Saving

No open flame and zero potential safety hazards. All performance indicators comply with global household and industrial electrical safety standards, ensuring safe and energy-efficient long-term operation of gas equipment.No burnout or brittle fracture after tens of thousands of start-stop cycles; greatly cuts replacement frequency and after-sales maintenance cost compared with metal wire and SiC igniters.

Si3N4 Ceramic Igniter (5).JPG Si3N4 Ceramic Igniter (4).JPG Si3N4 Ceramic Igniter (1).JPG Si3N4 Ceramic Igniter (2).JPG

4.Core Product Advantages

4.1 Outstanding Thermal Shock Resistance

Premium Si₃N₄ ceramic material withstands extreme rapid temperature fluctuations from low temperature up to 1300°C. It resists cracking, deformation and damage caused by frequent cold and hot cycling, thoroughly solving common failure issues of traditional ignition needles such as brittle fracture and intermittent ignition failure after long-term operation.Instantly rises to ignition temperature within 3–10 seconds, shortens preheating waiting time, improves equipment startup efficiency, reduces incomplete combustion and gas waste.

4.2 Superior High-Temperature & Corrosion Resistance

It maintains stable physical and chemical properties under prolonged high-temperature working conditions. The material effectively resists high-temperature oxidation, flue gas corrosion and thermal radiation aging, with no deformation or performance degradation during long-term service. Its service life is significantly longer than ordinary alumina ceramic igniters.

The product can rapidly heat up to 1000°C to 1300°C within 3 to 10 seconds, reaching the ignition temperature of natural gas, liquefied petroleum gas, biomass particles and light diesel oil in a short time, realizing fast and efficient equipment startup.
Parameter 

Item

Result

Bulk density (g/cm3)

3.2-3.3

Flexural strength(Mpa)

≥900

Fracture toughness(Mpa · m1/2)

6.0-8.0

Hardness HRA

92.0-94.0

Thermal conductivity (W/m·k)

23-25

Coefficient of thermal expansion X10-6 ℃

(RT~1200℃)

2.95-3

                                                                                          Development History                                                                                    

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                                                                                        Patents and certification                                                                                  

We’ve obtained various global certifications including CE, EMC, LVD, RoHS, FDA, MSDS, ISO 9001, SGS and TUV. We also own eight registered trademarks and forty technical patents to support independent R&D.
Our proprietary core technologies run through all product lines: porous ceramics, industrial ceramic components, special glass, metallized ceramics, liquid absorption cotton, ozone generators and silicone goods. All products are manufactured in strict accordance with international quality standards, delivering reliable and high-performance solutions that have gained wide recognition and market trust worldwide.                   

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                                                                                               Package                                                                                                    

We adopt scientific and standardized packaging solutions tailored to product characteristics to effectively prevent collision, extrusion, dust and moisture damage. With mature global transportation system and strict shipment inspection procedures, we ensure all products remain intact and stable during long-distance delivery, providing customers with safe, efficient and reliable one-stop logistics service.

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                                                                                           Services                                                                        

Inquiry & Customization

We provide fast and accurate quotation response for all your inquiries. Flexible OEM & ODM customization solutions are available to meet your unique product design, packaging and branding requirements.

Order Quality Control

We keep clients updated with full production progress throughout the whole order cycle. Our QC team carries out strict comprehensive pre-shipment inspection to guarantee all goods comply with your quality standards before delivery.

Customs Document Support

We prepare a full set of standard export documents including commercial invoice, packing list, certificate of origin and other certification papers, to ensure smooth global customs clearance for shipments to all destinations worldwide.

One-Stop Logistics

Multiple shipping methods including sea freight, air freight and express delivery are offered to match your schedule and budget. We supply real-time cargo tracking service so you can monitor shipment status anytime.

Flexible Payment

We support a wide range of secure international payment terms such as T/T, L/C, Western Union and other mainstream cross-border settlement methods to reduce your cross-border transaction risks.

After-Sales Support

Our professional after-sales team offers timely technical and business support all year round. We maintain steady long-term stable supply capacity to fully back up your continuous market sales and project demands.
                                                                                               FAQ                                                                                                                                                                                                               

01

Question: Can you produce based on customers’ drawings or physical samples?

Answer: Absolutely yes. We accept technical drawings in all mainstream file formats as well as actual physical samples. Before formal production, our engineering team will provide a full professional DFM feasibility evaluation for your reference.

02 

Question: How long is the production lead time for custom orders?

Answer: Sample lead time: 3–7 working days. Custom mold lead time: 5–10 working days (we will confirm the cycle separately with you for complex molds). Mass production lead time: 7–20 working days, depending on product structure complexity and order quantity.

03 

Question: What’s your minimum order quantity for custom products?

Answer: We provide flexible MOQ solutions for all customized items. We will try our best to set a low minimum order volume to support your small-batch trial orders, meanwhile we can handle stable mass production to satisfy your long-term bulk demands.

04 

Question: What customization services can you provide?

Answer: We support comprehensive one-stop customization, including product size, shape, appearance, precision tolerance, surface treatment, hole grooving, bending, cutting and adjustable high-temperature resistant parameters. Custom engraved LOGO and exclusive customized packaging are also available as extra personalized options upon request.

05 

Question: Do you accept third-party inspection of finished products?

Answer: Yes, we fully cooperate with all mainstream authorized third-party testing institutions. Well-known organizations such as SGS, BV and other internationally recognized inspection bodies are all acceptable. We can supply complete official inspection reports and material certification documents as you require.

06 

Question: Can you customize raw material options for products?

Answer: Sure. We can select and match appropriate raw materials according to your application scenarios, working conditions and performance requirements, including alumina, zirconia, quartz, silicone and other special engineering materials, and adjust related performance parameters to meet your usage standards.

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