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piezoelectric ceramics precision components for ultrasonic transducers sensors-0

Alumina Ceramic

Home >  Products >  Industrial Ceramics >  Alumina Ceramic

Piezoelectric Ceramics: Precision Components for Ultrasonic Transducers Sensors

Product Overview:
We provide standard and custom PZT piezoelectric discs and rings specially designed for ultrasonic transducer systems. Our products adopt mature forming and high-temperature sintering processes with stable batch consistency to satisfy diverse industrial ultrasonic requirements.
Material System:
Disc components: Lead Zirconate Titanate general PZT material.
Ring components: PZT-8 hard piezoelectric ceramic, optimized for high-power continuous operation.
Standard Dimensions:
Disc: Ø8mm to Ø50mm; Ring: Ø10mm to Ø60mm. Customized drawings and special sizes are supported upon request.
Common Resonance Frequencies:
Disc: 45kHz, 500kHz, 1MHz, 2MHz, 3MHz, 5MHz.
Ring: 15kHz, 20kHz, 35kHz, 65kHz, 105kHz, 115kHz.
Electrode Configuration:
Disc: Side-electrode & wrap-around electrode options.
Ring: Inner and outer ring surface electrodes.
Key Features:
Disc: Low impedance, low dielectric loss, excellent frequency stability.
Ring: Large power capacity, high electromechanical coupling factor, high Curie temperature.
Primary Application:
Discs fit ultrasonic sensors and low-power transducers. Rings are widely used in ultrasonic cleaners, plastic welders and other high-power ultrasonic transducer equipment.

Introduction

                                                                                            Product Details                                                                                            

1. Overview of PZT Piezoelectric Ceramics
1.1 Product Brief Introduction
We supply two mainstream PZT piezoelectric components: standard discs and standard rings, made of lead zirconate titanate material. Distinct grades are offered for low-power detection and high-power vibration scenarios. Products are processed with precise electrode fabrication. They serve as core active components for ultrasonic transducers, delivering stable electro-mechanical conversion performance.
1.2 Production Technology
PZT raw powder is formed and high-temperature sintered to obtain dense piezoelectric blanks. Precision grinding is carried out to reach target dimensions, followed by surface metallization for electrode manufacturing. Custom dimensions and electrode patterns are available according to customer drawings to match different ultrasonic equipment.
2. Core Characteristics
2.1 Stable Piezoelectric Conversion
Standard PZT discs feature low impedance and low dielectric loss, maintaining consistent electro-mechanical coupling under continuous signal excitation, ideal for precision signal receiving.
2.2 High Power Endurance
PZT-8 hard-type rings own high coupling factor and high Curie point. It resists heat generation and depolarization under long-time high-power driving.
2.3 Diverse Resonance Frequency Options
Multiple standard resonant frequencies are in stock, covering low-frequency high-power vibration to high-frequency precision detection requirements.
2.4 Flexible Electrode Design
Two mature electrode layouts are available: wrap-around side electrodes for discs and inner & outer ring electrodes for rings, adapting to different transducer assembly structures.
2.5 Reliable Dimension Consistency
Strict dimensional tolerance control ensures interchangeability during mass assembly of ultrasonic transducers.
3. Core Advantages
3.1 Excellent Signal Stability
Low dielectric loss minimizes signal distortion, improving measurement accuracy for ultrasonic sensors.
3.2 Long Service Life Under High Load
PZT-8 material effectively suppresses heat accumulation, extending continuous working life for ultrasonic cleaning and welding equipment.
3.3 Wide Frequency Coverage
Rich standard frequency specifications reduce custom development cycle for transducer manufacturers.
3.4 Flexible Customization
Outer diameter, thickness, electrode layout and frequency parameters can be customized to satisfy unique transducer design demands.
3.5 Mature Batch Production
Stable sintering and metallization processes guarantee uniform piezoelectric performance in each production batch.

 
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4. Main Application Fields
4.1 Ultrasonic Sensors
Standard PZT discs for distance detection, flow monitoring and various low-duty ultrasonic receiving transducers.
4.2 Ultrasonic Cleaners
PZT-8 rings used as vibration elements of industrial and household ultrasonic cleaning transducers.
4.3 Ultrasonic Welding Equipment
High-power piezoelectric rings for plastic welding, metal spot welding ultrasonic transducer assemblies.
4.4 Industrial Ultrasonic Testing
High-frequency piezoelectric discs for non-destructive flaw detection, thickness measurement probes.
4.5 Custom Transducer Development
Support prototype trial production for new ultrasonic equipment R&D with customized PZT discs and rings.

5. Technical Data

Parameter / Model Type

Standard Discs (e.g., H4P282000)

Standard Rings (e.g., PZT8)

Material System

Lead Zirconate Titanate (PZT)

PZT-8 (Hard Type)

Standard Diameters

Ø8mm - Ø50mm

Ø10mm - Ø60mm (Custom Sizes Available)

Common Frequencies

45kHz, 500kHz, 1MHz, 2MHz, 3MHz, 5MHz

15kHz, 20kHz, 35kHz, 65kHz, 105kHz, 115kHz

Electrode Configuration

Side-Electrode / Wrap-Around Electrode

Inner & Outer Ring Electrodes

Key Features

Low Impedance, Low Dielectric Loss, High Stability

High Power Handling, High Coupling Factor, AC Curie Point

Primary Application

Ultrasonic Sensors, Light-duty Transducers

Ultrasonic Cleaners, Welders, High-power Transducers

                                                                                          Development History                                                                                    

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                                                                                        Patents and certification                                                                                  

We’ve obtained various global certifications including CE, EMC, LVD, RoHS, FDA, MSDS, ISO 9001, SGS and TUV. We also own eight registered trademarks and forty technical patents to support independent R&D.
Our proprietary core technologies run through all product lines: porous ceramics, industrial ceramic components, special glass, metallized ceramics, liquid absorption cotton, ozone generators and silicone goods. All products are manufactured in strict accordance with international quality standards, delivering reliable and high-performance solutions that have gained wide recognition and market trust worldwide.                   

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                                                                                               Package                                                                                                    

We adopt scientific and standardized packaging solutions tailored to product characteristics to effectively prevent collision, extrusion, dust and moisture damage. With mature global transportation system and strict shipment inspection procedures, we ensure all products remain intact and stable during long-distance delivery, providing customers with safe, efficient and reliable one-stop logistics service.

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                                                                                           Services                                                                        

Inquiry & Customization

We provide fast and accurate quotation response for all your inquiries. Flexible OEM & ODM customization solutions are available to meet your unique product design, packaging and branding requirements.

Order Quality Control

We keep clients updated with full production progress throughout the whole order cycle. Our QC team carries out strict comprehensive pre-shipment inspection to guarantee all goods comply with your quality standards before delivery.

Customs Document Support

We prepare a full set of standard export documents including commercial invoice, packing list, certificate of origin and other certification papers, to ensure smooth global customs clearance for shipments to all destinations worldwide.

One-Stop Logistics

Multiple shipping methods including sea freight, air freight and express delivery are offered to match your schedule and budget. We supply real-time cargo tracking service so you can monitor shipment status anytime.

Flexible Payment

We support a wide range of secure international payment terms such as T/T, L/C, Western Union and other mainstream cross-border settlement methods to reduce your cross-border transaction risks.

After-Sales Support

Our professional after-sales team offers timely technical and business support all year round. We maintain steady long-term stable supply capacity to fully back up your continuous market sales and project demands.

                                                                                               FAQ                                                                                                           

01

Question: Can you produce based on customers’ drawings or physical samples?

Answer: Absolutely yes. We accept technical drawings in all mainstream file formats as well as actual physical samples. Before formal production, our engineering team will provide a full professional DFM feasibility evaluation for your reference.

02 

Question: How long is the production lead time for custom orders?

Answer: Sample lead time: 3–7 working days. Custom mold lead time: 5–10 working days (we will confirm the cycle separately with you for complex molds). Mass production lead time: 7–20 working days, depending on product structure complexity and order quantity.

03 

Question: What’s your minimum order quantity for custom products?

Answer: We provide flexible MOQ solutions for all customized items. We will try our best to set a low minimum order volume to support your small-batch trial orders, meanwhile we can handle stable mass production to satisfy your long-term bulk demands.

04 

Question: What customization services can you provide?

Answer: We support comprehensive one-stop customization, including product size, shape, appearance, precision tolerance, surface treatment, hole grooving, bending, cutting and adjustable high-temperature resistant parameters. Custom engraved LOGO and exclusive customized packaging are also available as extra personalized options upon request.

05 

Question: Do you accept third-party inspection of finished products?

Answer: Yes, we fully cooperate with all mainstream authorized third-party testing institutions. Well-known organizations such as SGS, BV and other internationally recognized inspection bodies are all acceptable. We can supply complete official inspection reports and material certification documents as you require.

06 

Question: Can you customize raw material options for products?

Answer: Sure. We can select and match appropriate raw materials according to your application scenarios, working conditions and performance requirements, including alumina, zirconia, quartz, silicone and other special engineering materials, and adjust related performance parameters to meet your usage standards.

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