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customized boron nitride rod bn ceramic rod -0

Boron Nitride

Home >  Products >  Industrial Ceramics >  Boron Nitride

Customized Boron Nitride rod bn ceramic rod

Main Component:

Hexagonal boron nitride (hBN), adjustable purity ranging from 98%–99.9%

Thermal Conductivity:

Typical value of 30–60 W/m·K, aligned grain products deliver higher heat conduction efficiency, enabling fast heat transfer and uniform heat dissipation to avoid local overheating

Electrical Property:

Outstanding high-temperature insulation performance, maintaining stable dielectric strength under long-term high-temperature operation

Temperature Resistance:

Long-term stable working above 1800℃ under inert or reducing atmosphere; continuous usable at around 1200℃ in air, oxidation starting temperature at 850℃

Thermal hock Resistance:

Extremely low isotropic thermal expansion coefficient, effectively resisting thermal stress from sharp temperature fluctuation, free of cracking or peeling during frequent heating and cooling cycles

Lubrication Characteristic:

Low friction coefficient of 0.2–0.4 with intrinsic self-lubricating property, applicable for oil-free, vacuum and high-load extreme working conditions as solid lubrication part

Introduction

 

                                                                                            Product Details                                                                                            

1. Overview of Boron Nitride Thermal and Electrical Insulation Performance

1.1 Efficient Heat Dissipation Performance

The core advantage of boron nitride rods lies in their unique thermal management capabilities. It has excellent thermal conductivity maintained at 30-60 W/m·K, and oriented-grade materials can achieve even higher thermal conduction efficiency. The material can rapidly absorb, conduct and disperse concentrated heat from the heat source area, effectively avoiding device burnout, performance degradation and operational failure caused by local overheating and long-term heat accumulation. With modern electronic and semiconductor equipment developing toward high power density and miniaturization, internal heat flux continues to rise, making efficient and stable heat dissipation an indispensable core requirement for high-end industrial equipment.

1.2 High Temperature Insulation Stability

Different from most thermally conductive materials that lose dielectric properties at high temperatures, boron nitride rods serve as excellent electrical insulators and maintain stable insulation performance under continuous high-temperature working conditions. The perfect combination of "high thermal conductivity" and "high insulation" solves the long-standing technical contradiction between heat dissipation and electrical isolation. It is widely used in high-power density electronic devices such as IGBTs and industrial lasers, as well as core components of semiconductor manufacturing equipment including electrostatic chucks and heater bases. By applying boron nitride rods as heat dissipation brackets and insulating heat transfer elements, equipment power density, operational stability and overall service life can be significantly improved.

2 High Temperature Resistance and Thermal Shock Resistance

2.1 Ultra-High Temperature Service Stability

Boron nitride rods feature outstanding ultra-high temperature resistance, capable of long-term stable operation in inert or reducing atmospheres at temperatures above 1800 ℃. In conventional atmospheric environments, they can continuously withstand working temperatures of approximately 1200 ℃. Although the oxidation initiation temperature is850 ℃, a dense and compact boron oxide protective film will form on the material surface after high-temperature oxidation, providing effective short-term anti-oxidation protection and preventing further structural erosion and performance attenuation in high-temperature air environments.

2.2 Excellent Thermal Shock Resistance

The material possesses an extremely low, isotropic coefficient of thermal expansion, granting it unparalleled thermal shock resistance superior to alumina and silicon carbide ceramics. It can effectively resist huge thermal stress caused by drastic temperature gradients during rapid high-temperature heating and instantaneous quenching cooling, avoiding structural defects such as cracking, chipping and surface peeling. This high stability ensures long-term reliability in frequent temperature cycling processes, including metal melting, crystal growth and powder sintering, making it an ideal durable material for high-temperature crucibles, support frames and flow channel components.

3 Self-Lubricating Performance and Chemical Stability

3.1 Inherent Low Friction and Self-Lubricating Property

Benefiting from its graphite-like hexagonal layered crystal structure, boron nitride rods have an extremely low coefficient of friction ranging from 0.2 to 0.4, serving as high-performance inorganic solid lubricant material. The inherent self-lubricating property maintains stable friction reduction under extreme working conditions where liquid lubricants fail, including high temperature, heavy load and high vacuum environments. It is widely applied to high-temperature kiln bearings, guide rails and sealing rings, effectively reducing mechanical wear, lowering operational resistance and extending the service life of moving parts.

3.2 Strong Chemical Inertness and Corrosion Resistance

Boron nitride rods exhibit extremely strong chemical inertness with excellent resistance to various harsh corrosive media. They are stable against molten metals such as aluminum, copper and molten steel, as well as molten salts, glass melts, strong acids and strong alkalis, and will not undergo chemical reactions, dissolution or corrosion. This superior chemical stability enables the rods to maintain complete structural integrity and functional stability for long-term service in metallurgy, chemical engineering and glass manufacturing fields, especially for molten medium contact components including pouring ports, thermocouple protection tubes and stirring rods.
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4 Precise Machinability and Customization Flexibility

4.1 Superior Easy-Machining Characteristics

Compared with hard and difficult-to-process high-performance ceramics such as alumina and silicon carbide, boron nitride rods feature low hardness with a Mohs hardness of only about 2. The material can be directly processed with standard cemented carbide or diamond tools to complete precision processes including turning, milling, drilling, planing and grinding. No complicated, high-cost and time-consuming post-sintering treatment is required, which greatly simplifies the production process, reduces manufacturing costs and shortens production cycles.

4.2 Flexible Customization for Complex Parts

This processing advantage makes boron nitride rods highly suitable for small-batch, multi-variety and complex-shaped irregular part production. Engineers can flexibly machine the material into precision components of various sizes and structures, such as thin-walled tubes, complex fixtures and threaded parts. It fully meets diversified customized requirements in high-precision scenarios ranging from semiconductor manufacturing equipment to laboratory scientific research experiments.

5 Diversified High-End Application Fields

5.1 Semiconductor and Vacuum Industry Applications

Boron nitride rods are indispensable key materials in the semiconductor industry, widely used for manufacturing crucibles for GaAs and GaN compound semiconductor crystal growth, as well as heating structural components for molecular beam epitaxy (MBE) systems. In vacuum technology, they act as professional insulation and support components for the hot zone of high-temperature vacuum furnaces, ensuring stable heat insulation and structural support in high-temperature vacuum environments.

5.2 Industrial Furnace, Aerospace and Scientific Research Applications

In high-temperature industrial furnace manufacturing, the material is adopted as sintering fixtures, push plates and guide rails due to its non-adhesive, high-temperature resistant and thermal shock resistant properties. In aerospace and nuclear energy fields, it is used for extreme-temperature resistant structural components and neutron absorbing parts. Furthermore, boron nitride rods serve as core materials for scientific research equipment, special metallurgy and high-performance composite molding molds, providing a solid material foundation for the innovation and upgrading of modern high-end industrial technology.

性能

Item

单位

Unit

数值

Index

热导率(室温)

Thermal Conductivity (RT)

W/m·k

45-50

热膨胀系数(25-700℃

Thermal expansivity (25-700℃)

10-6/℃

6.5-7.5

电阻率(室温)

Resistivity (RT)

Ω·m

>1012

击穿电压

Puncture voltage

106/kv·m

2.5-4.0

莫氏硬度

Mohs' hardness

 

2

电介常数 (Σ)

Dielectric constant (Σ)

 

3.8-4.3

抗弯强度(室温)

Bending strength (RT)

mpa

>35

抗压强度(室温)

Compression strength (RT)

mpa

>200

密度

Density

g/cm3

1.9-2.2

 

 

化学成分

Chemical Composition


 


 

氮化硼

B+N

%

99.5

氧含量

Oxygen Content

%

<0.4

碳含量

Carbon Content

%

<0.05

 

 工作环境温度

Working Environment Temperature


 


 

氧化环境

Oxidizing Atmosphere

900

真空

Vacuum

2200

惰性环境

Inertia

2200

                                                                                          Development History                                                                                    

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                                                                                        Patents and certification                                                                                  

We’ve obtained various global certifications including CE, EMC, LVD, RoHS, FDA, MSDS, ISO 9001, SGS and TUV. We also own eight registered trademarks and forty technical patents to support independent R&D.
Our proprietary core technologies run through all product lines: porous ceramics, industrial ceramic components, special glass, metallized ceramics, liquid absorption cotton, ozone generators and silicone goods. All products are manufactured in strict accordance with international quality standards, delivering reliable and high-performance solutions that have gained wide recognition and market trust worldwide.                   

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                                                                                               Package                                                                                                    

We adopt scientific and standardized packaging solutions tailored to product characteristics to effectively prevent collision, extrusion, dust and moisture damage. With mature global transportation system and strict shipment inspection procedures, we ensure all products remain intact and stable during long-distance delivery, providing customers with safe, efficient and reliable one-stop logistics service.

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                                                                                           Services                                                                        

Inquiry & Customization

We provide fast and accurate quotation response for all your inquiries. Flexible OEM & ODM customization solutions are available to meet your unique product design, packaging and branding requirements.

Order Quality Control

We keep clients updated with full production progress throughout the whole order cycle. Our QC team carries out strict comprehensive pre-shipment inspection to guarantee all goods comply with your quality standards before delivery.

Customs Document Support

We prepare a full set of standard export documents including commercial invoice, packing list, certificate of origin and other certification papers, to ensure smooth global customs clearance for shipments to all destinations worldwide.

One-Stop Logistics

Multiple shipping methods including sea freight, air freight and express delivery are offered to match your schedule and budget. We supply real-time cargo tracking service so you can monitor shipment status anytime.

Flexible Payment

We support a wide range of secure international payment terms such as T/T, L/C, Western Union and other mainstream cross-border settlement methods to reduce your cross-border transaction risks.

After-Sales Support

Our professional after-sales team offers timely technical and business support all year round. We maintain steady long-term stable supply capacity to fully back up your continuous market sales and project demands.

                                                                                               FAQ                                                                                                           

01

Question: Can you produce based on customers’ drawings or physical samples?

Answer: Absolutely yes. We accept technical drawings in all mainstream file formats as well as actual physical samples. Before formal production, our engineering team will provide a full professional DFM feasibility evaluation for your reference.

02 

Question: How long is the production lead time for custom orders?

Answer: Sample lead time: 3–7 working days. Custom mold lead time: 5–10 working days (we will confirm the cycle separately with you for complex molds). Mass production lead time: 7–20 working days, depending on product structure complexity and order quantity.

03 

Question: What’s your minimum order quantity for custom products?

Answer: We provide flexible MOQ solutions for all customized items. We will try our best to set a low minimum order volume to support your small-batch trial orders, meanwhile we can handle stable mass production to satisfy your long-term bulk demands.

04 

Question: What customization services can you provide?

Answer: We support comprehensive one-stop customization, including product size, shape, appearance, precision tolerance, surface treatment, hole grooving, bending, cutting and adjustable high-temperature resistant parameters. Custom engraved LOGO and exclusive customized packaging are also available as extra personalized options upon request.

05 

Question: Do you accept third-party inspection of finished products?

Answer: Yes, we fully cooperate with all mainstream authorized third-party testing institutions. Well-known organizations such as SGS, BV and other internationally recognized inspection bodies are all acceptable. We can supply complete official inspection reports and material certification documents as you require.

06 

Question: Can you customize raw material options for products?

Answer: Sure. We can select and match appropriate raw materials according to your application scenarios, working conditions and performance requirements, including alumina, zirconia, quartz, silicone and other special engineering materials, and adjust related performance parameters to meet your usage standards.



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